The size of these boxes will depend on your tongue design and other factors including how much weight you are going to have once you are done. Next, you could go with aluminum and it seems to be a perfect choice as it is easy to handle, lightweight and resists rust.
The problem with this idea is the weight issue. This is probably the toughest option you will have as it will take a lot of work to get it to the right dimensions and have the lid open without hassles. One idea was to use a diamond plate as the exterior walls and lid. There are lots of good ideas out there and a little brainstorming should get you to most of them as long as you remain practical and realistic. The last key you will need to worry about is making sure what you build will fit the design of the tongue without interfering with the propane tanks or the bumper. Plus, you can get them in different sizes so you can go large without worrying about adding too much weight. These bins do not add a lot of weight and are resistant to the elements so they make a good DIY option that does not require a lot of work or materials. Some people have adapted plastic bins and used those. This delicate problem has people using plastic, vinyl, wood, aluminum, and other materials to build their own tongue box.
Also, they have to be light enough to avoid going overweight. Those materials need to be weather resistant as well as large enough to hold different items. What does matter will be the size and materials you use. When you look at the front of your trailer and you see the empty tongue just sitting there, it can inspire you to build your own tongue box for extra storage. How to Mount Trailer Tongue Box DIY Trailer Tongue Box
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